Senior Mechanical Design Engineer – Aerospace & UAV Systems

BlackStar
Full-time San Francisco, California architecture-and-engineering
Posted:
June 07, 2026
Location:
San Francisco, California, United States

Job Description

Overview

We are building a safety-critical electromechanical system integrated into a small UAV platform. This role owns the end-to-end mechanical design of ruggedized, field-deployed hardware, including structural design, internal mechanisms, and mechanical safety architecture.

The system must reliably withstand vibration, shock, environmental exposure, and handling while maintaining strict fail-safe behavior across all operating states.

You will be responsible for taking mechanical systems from concept through CAD, prototyping, validation testing, and production handoff in a fast-iteration, small-team engineering environment.

Key Responsibilities

  • Design mechanical assemblies including housings, internal structures, and actuation/safety mechanisms using parametric CAD tools.
  • Develop mechanical safety architecture in collaboration with electrical and software teams (interlocks, fail-safe geometry, m...

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Job Overview

Job Type: Full-time
Location: San Francisco, United States
Posted: June 07, 2026
Deadline: July 17, 2026